ECKABEL PLANOFLEX NGFLGOEU: Advanced Cable Solutions for Single-Plane Bending Applications
The ECKABEL PLANOFLEX NGFLGOEU is a high-performance, flexible low-voltage power and control cable specifically engineered for demanding environments.
Designed for festoon systems and to connect moveable parts in machine tools, material handling equipment, and more, this cable excels in applications with high mechanical stress and frequent bending.
Its specialization in single-plane bending ensures reliable operation even under intense conditions, making it an ideal choice for industrial sectors requiring consistent performance and durability.
Value Proposition
The PLANOFLEX NGFLGOEU offers a combination of versatility, reliability, and cost-effectiveness. Its robust construction is tailored for harsh environments, ensuring exceptional mechanical performance and environmental resistance.
With compliance to international standards and an efficient design, this cable represents a sound investment for industries prioritizing long-term reliability.
Technical Construction
Conductor Technology
The conductor system of the PLANOFLEX NGFLGOEU stands out with:
- Class 6 extremely finely stranded design for sizes up to 25 mm².
- Class 5 finely stranded design for sizes above 35 mm².
- Full compliance with DIN EN 60228/IEC 60228, ensuring superior current-carrying capacity.
| Specification |
Value |
| Conductor Material |
Bare Copper |
| Stranding Type |
Class 6 (up to 25 mm²) |
| Compliance |
DIN EN 60228/IEC 60228 |
Insulation System
The insulation system uses EPR rubber compound 3GI3, known for its high-temperature resistance and durability.
- 1kV-based wall thickness design enhances safety and performance.
- Parallel core layout supports stability during operation.
- Available in multiple core configurations to suit diverse applications.
Electrical Characteristics
Voltage Specifications
The PLANOFLEX NGFLGOEU is optimized for low-voltage applications with a rated voltage of 300/500V. It offers a test voltage tolerance of 2.5kV, ensuring safe operation.
| Parameter |
Value |
| Rated Voltage |
300/500V |
| Test Voltage |
2.5kV |
| Max Operating Temp |
90°C |
Temperature Management
The cable’s insulation and sheathing are engineered for exceptional heat resistance:
- Operates reliably at temperatures up to 90°C.
- Withstands short-circuit conditions up to 250°C.
Mechanical Performance
Movement Capabilities
The PLANOFLEX NGFLGOEU is engineered for festoon systems and machinery with high movement demands.
- Supports non-motorized systems at speeds up to 160 m/min.
- Excels in motor-driven systems at speeds up to 180 m/min.
| Parameter |
Value |
| Non-Motorized Speed |
160 m/min |
| Motorized Speed |
180 m/min |
Bending Characteristics
Specially designed for single-plane bending, the cable maintains its integrity even under frequent flexing.
- Minimum bending radius: 5 x cable diameter.
- Tensile strength of up to 15 N/mm².
Environmental Protection
Sheathing Technology
The outer sheath is made from polychloroprene rubber with the following properties:
- High resistance to mechanical stress.
- Enhanced protection against abrasion and environmental factors.
Resistance Properties
The PLANOFLEX NGFLGOEU is built to endure:
- UV radiation and ozone exposure.
- Oil, grease, and chemical resistance for industrial applications.
- Flame retardant properties ensure safety in hazardous environments.
| Environmental Factor |
Resistance Level |
| UV Radiation |
High |
| Oil Resistance |
Excellent |
| Flame Retardancy |
Compliant |
Installation Guidelines
System Design
When installing the PLANOFLEX NGFLGOEU, careful system planning is crucial.
- Festoon layouts must be optimized for single-plane bending.
- Ensure proper spacing and load distribution.
Installation Best Practices
- Handle the cable with care to avoid mechanical damage.
- Maintain proper tension to prevent stress on the core.
- Avoid exceeding the bending radius to ensure long-term reliability.
Application-Specific Solutions
Machine Tools
The cable’s flexibility and durability make it ideal for machine tool applications, supporting:
- Frequent movement with minimal wear.
- Enhanced reliability under high mechanical stress.
Material Handling Equipment
For material handling systems, the PLANOFLEX NGFLGOEU provides:
- Smooth operation in festoon systems.
- High resistance to environmental and operational challenges.
Standards Compliance
International Standards
The PLANOFLEX NGFLGOEU complies with stringent international standards:
- UL File E 113313 ensures quality and safety.
- DIN VDE specifications guarantee compatibility with industrial systems.
Performance Testing
The cable undergoes rigorous testing to ensure reliability:
- Reversed bending tests validate its flexibility.
- Flame retardant testing confirms safety compliance.
| Test Type |
Outcome |
| Bending Test |
Passed |
| Flame Test |
Compliant |
Cost-Benefit Analysis
Lifecycle Considerations
Investing in the PLANOFLEX NGFLGOEU offers long-term savings due to:
- Minimal maintenance requirements.
- Reduced downtime and higher productivity.
Performance Benefits
The cable delivers unmatched:
- Durability in demanding environments.
- Efficiency in power and control transmission.
Case Studies
Real-World Implementations
In a recent deployment for a material handling system, the PLANOFLEX NGFLGOEU:
- Increased operational efficiency by 30%.
- Reduced maintenance costs by 20%.
Success Factors
- Durable construction under extreme mechanical stress.
- Reliable performance in high-speed applications.
Final Thoughts
The ECKABEL PLANOFLEX NGFLGOEU is an industry-leading solution for low-voltage power and control in high-stress environments. Its advanced construction, robust performance, and compliance with international standards make it a trusted choice for businesses worldwide. Whether for festoon systems or complex machine tools, this cable ensures reliability, efficiency, and long-term value.
For inquiries or to request a quote, contact ECKABEL today!
Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.
