ECKABEL Type G-CGC Power Cable: Advanced Mining and Industrial Power Solution

The ECKABEL Type G-CGC Power Cable is a cutting-edge solution specifically designed for the demanding environments of mining and industrial applications.

Engineered to deliver exceptional safety, performance, and durability, this cable is perfect for critical power distribution systems, particularly in areas requiring advanced ground monitoring and high mechanical resilience.

The Type G-CGC cable features an innovative ground-check system, robust insulation technologies, and extensive environmental resistance to ensure reliable performance even in the harshest conditions.

With a voltage rating of 2000 Volts, a temperature rating of 90°C, and a special extensible ground-check conductor, the ECKABEL Type G-CGC Power Cable is designed to provide dependable, safe power transmission in environments where reliability is crucial.

Whether it is used for AC mining equipment, portable power distribution, or industrial machinery, this cable ensures seamless operation while meeting stringent regulatory standards.

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1. Product Overview

1.1 Key Specifications

The ECKABEL Type G-CGC Power Cable is built with high-quality materials and advanced construction techniques, making it one of the most reliable power cables in the industry. Below are the key specifications:

Specification	Value
Voltage Rating	2000 Volts
Temperature Rating	90°C
Conductor Configuration	Three-Conductor Round Portable Cable
Unique Feature	Extensible Ground-Check System

1.2 Targeted Applications

The ECKABEL Type G-CGC Power Cable is ideal for use in applications where high mechanical durability, ground safety, and electrical reliability are critical:

• AC Mining Equipment: Ensures safe and efficient power transmission in mining operations, both underground and surface.

• Industrial Environments Requiring Advanced Grounding Monitoring: Perfect for industrial sites where ground monitoring is essential for safety and regulatory compliance.

• Portable Power Distribution Systems: Used in temporary power setups, construction sites, and remote locations requiring a flexible and reliable power distribution solution.

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2. Technical Construction Details

2.1 Conductor Composition

The conductors of the ECKABEL Type G-CGC Power Cable are made from coated annealed copper, a material that ensures high conductivity, strength, and resilience under extreme conditions. The conductor’s design is as follows:

Component	Specification
Material	Coated Annealed Copper
Strand Configuration	Rope-lay-stranded (per ASTM B172)
Size Range	1 AWG through 500 kcmil
Strand Characteristics	Bunched wires for flexibility and durability

• Coated Annealed Copper ensures that the ECKABEL Type G-CGC Power Cable has excellent conductivity and can handle high currents without overheating.

• The rope-lay-stranded configuration minimizes flex fatigue, allowing the cable to handle constant movement without compromising electrical integrity.

2.2 Insulation Technology

The ECKABEL Type G-CGC Power Cable features advanced Ethylene Propylene Rubber (EPR) insulation, which provides high thermal stability, flexibility, and moisture resistance.

Component	Specification
Primary Insulation	Ethylene Propylene Rubber (EPR)
Color Coding	Black, White, and Red
Insulation Thickness	0.080-0.095 inches (2.0-2.4 mm)

• EPR Insulation offers excellent thermal performance and is highly resistant to moisture, making it suitable for both underground and surface mining operations.

• The color coding ensures easy identification during installation and troubleshooting.

2.3 Innovative Ground-Check Conductor

One of the standout features of the ECKABEL Type G-CGC Power Cable is its innovative ground-check conductor, designed to enhance safety by continuously monitoring ground integrity.

Feature	Specification
Material	Specially coated copper
Design Purpose	Fail-safe ground monitoring
Insulation	High-strength polypropylene
Positioning	Centrally positioned in cable interstice
Characteristics	Maximum resistance to flex fatigue, extensibility

• The ground-check conductor is strategically positioned to ensure that the cable provides continuous grounding protection, mitigating risks associated with electrical faults and ensuring user safety.

• The conductor is designed for extensibility without sustaining tensile load, making it highly durable in dynamic environments.

2.4 Protective Jacket

The outer jacket of the ECKABEL Type G-CGC Power Cable is made from extra-heavy-duty, lead-cured Chlorinated Polyethylene (CPE), offering superior protection against a variety of environmental challenges.

Component	Specification
Material	Reinforced, Two-Layer Chlorinated Polyethylene (CPE)
Classification	Extra-heavy-duty, lead-cured
Customization	Colored jackets available

• The CPE jacket provides outstanding resistance to impact, abrasion, oil, and chemical exposure, ensuring the cable remains intact in demanding conditions.

• The two-layer design adds extra durability, making the cable resistant to physical wear and environmental stress.

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3. Performance Advantages

3.1 Mechanical Resilience

The ECKABEL Type G-CGC Power Cable is built to withstand extreme mechanical conditions, making it perfect for high-wear environments such as mining and industrial power transmission.

Feature	Performance Advantage
Cut Resistance	Excellent protection against cuts
Impact Resistance	High resistance to impact
Abrasion Resistance	Superior abrasion protection
Flame Exposure	Flame retardant properties
Sunlight Degradation	Resistant to UV degradation

• The cable construction ensures that it can handle constant movement, impacts, and abrasions without failing, making it ideal for mining equipment, portable power systems, and other industrial applications.

3.2 Environmental Resistance

The ECKABEL Type G-CGC Power Cable excels in harsh environments, offering protection against a range of environmental hazards.

Environmental Challenge	Performance Advantage
Heat	Can withstand high temperatures
Moisture	Resistant to moisture and water exposure
Steam	Can handle steam exposure
Oils & Chemicals	Resistant to oil and chemical exposure
Radiation	Resistant to radiation

• Whether exposed to high temperatures, moisture, or chemical spills, the ECKABEL Type G-CGC Power Cable maintains its performance, ensuring uninterrupted power transmission in even the most extreme conditions.

3.3 Electrical Safety Features

Ensuring electrical safety is paramount, and the ECKABEL Type G-CGC Power Cable is designed with several key features to protect against electrical hazards.

Feature	Benefit
Symmetrical Grounding	Prevents induced voltages
Wireless Ground Monitoring	Ensures continuous monitoring of the grounding system

• The symmetrical grounding system ensures that there are no induced voltages in balanced 3-phase systems, mitigating the risks associated with electrical shock or equipment malfunction.

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4. Compliance and Certifications

The ECKABEL Type G-CGC Power Cable meets and exceeds industry standards for both safety and performance, making it a reliable choice for use in critical power distribution systems.

Regulatory Compliance	Certification
ICEA S-75-381	Compliance with Portable and Power Feeder Cable standards
MSHA	Mine Safety and Health Administration approved
Pennsylvania DEP	Certification for environmental protection in power systems

 

 

4.2 Testing and Validation

• Rigorous flame test compliance to ensure safety in the event of electrical faults.

• Comprehensive mechanical and electrical performance validation to ensure the cable performs as expected under extreme conditions.

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5. Technical Limitations and Considerations

5.1 Operating Constraints

• Maximum Conductor Temperature: 90°C

• Ambient Temperature: Up to 40°C

• Ampacity varies depending on the conductor size and configuration.

5.2 Installation Recommendations

• Ensure proper cable handling to maintain its integrity and performance.

• Follow the manufacturer’s installation guidelines to avoid compromising the cable’s safety and longevity.

• Conduct regular inspections to ensure optimal operation.

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6. Packaging and Ordering

• The ECKABEL Type G-CGC Power Cable is available in customized lengths, with a +/- 5% length tolerance.

• The cable is shipped on non-returnable reels, and a comprehensive catalog numbering system is available for easy specification.

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Conclusion

The ECKABEL Type G-CGC Power Cable is a high-performance, safety-compliant, and environmentally resistant solution for demanding mining and industrial applications.

With its innovative ground-check system, durable construction, and advanced insulation technologies, it ensures reliable power transmission even in the harshest conditions.

For detailed specifications, custom configurations, or technical support, contact ECKABEL Cable Technical Support today.

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.

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