ECKABEL TENAX-LUMEN (N)TSCGH3S 3,6/6KV Luminescent Power Cable for Trailing Applications

Mining operations demand innovative solutions to ensure safety and efficiency. ECKABEL TENAX-LUMEN (N)TSCGH3S 3,6/6KV luminescent power cable is an advanced product designed to meet these challenges.

This self-illuminating medium voltage trailing cable is tailored for powering large mobile equipment such as shovels and draglines in mines.

The unique feature of luminescence, embedded under a transparent polyurethane outer sheath, ensures the cable remains visible even in complete darkness.

With exceptional durability, the cable withstands harsh environments, extreme temperatures, and rigorous mechanical stress.

1. Product Specifications

Voltage Ratings and Construction

• Rated Voltage: 3.6/6 (7.2) kV

• Test Voltage: 11 kV

• Nominal Voltage: 6000 V

Core Configuration Options

The cable is available in multiple configurations to meet various operational requirements:

Configuration	Core Sizes (mm²)
3x35+3x2513	3x35+2x16+1x16
3x50+2x16+1x16	3x70+3x3513
3x95+2x25+1x16	3x70+2x25+1x16
3x150+2x35+1x16	3x120+2x35+1x16
3x185+2x50+1x16	3x240+2x70+1x16

Material Composition

• Conductor: Finely stranded, tinned copper (Class 5)

• Insulation Material: EPR rubber with a semi-conductive layer

• Outer Sheath: Transparent polyurethane (PUR) for high durability and visibility

Technical Parameters

Parameter	Value
Maximum Conductor Temperature	90°C
Short Circuit Temperature	250°C
Ambient Temperature (Fixed)	-50°C to +80°C
Ambient Temperature (Flexible)	-50°C to +60°C
Flame Retardant	EN/IEC 60332-1-2
Halogen-Free	Yes
Oil and UV Resistance	Yes
Torsional Stress	± 100°/m

2. Key Features and Benefits

Self-Illuminating Technology

The electroluminescent strings embedded under the outer sheath ensure high visibility in dark environments. Powered by a low-energy AC/AC inverter, the system:

• Consumes minimal power: ~15 A/km

• Provides 360° illumination with >95% light homogeneity

• Remains effective even when the cable is not energized

Robustness and Durability

The cable's transparent polyurethane outer sheath is:

• Highly abrasion-resistant, protecting against cuts and tearing

• Resistant to oil, ozone, and UV radiation

• Suitable for extreme temperatures, ensuring operation down to -50°C

Flexibility and Handling

Engineered for fully flexible operations, the cable adheres to VDE bending radius standards:

• Fixed Installation: 6xD

• Flexible Operation: 10xD

• S-Type Directional Changes: 20xD

3. Safety Standards and Compliance

Electrical Standards

The cable meets stringent international standards, including:

• DIN VDE 0250-813: Construction and safety

• IEC 60332-1-2: Flame retardant properties

• IEC 60754-2: Halogen-free testing

• DIN EN 60811-404: Mechanical durability

Fire Safety and Environmental Compliance

The cable is certified by GOST-R/-K/-B, ensuring:

• Flame retardancy

• Non-toxic emissions during combustion

• Compatibility with environmentally sensitive applications

4. Applications in Mining and Heavy Equipment

Use Cases for TENAX-LUMEN Cable

• Powering large mobile equipment such as shovels and draglines

• Enhancing visibility in underground and surface mining operations

• Supporting operations in hazardous environments to reduce accidents

Advantages Over Traditional Cables

• Enhanced Safety: Self-illuminating feature minimizes the risk of accidental damage and ensures personnel safety

• Operational Efficiency: Reduced maintenance requirements and easy identification in dark conditions

5. Common Issues and Solutions

Installation Challenges

• Bending Radius Compliance: Adhere to VDE guidelines to prevent damage during installation

• Handling in Extreme Temperatures: The robust sheath ensures flexibility and strength even in harsh climates

Operational Concerns

• Visibility Maintenance: The electroluminescent strings ensure consistent illumination throughout the cable’s life

• Abrasion Resistance: The durable PUR outer sheath significantly reduces wear and tear in rugged environments

6. Conclusion

The ECKABEL TENAX-LUMEN (N)TSCGH3S 3,6/6KV luminescent power cable is an innovative solution designed for demanding mining applications. Its self-illuminating technology, robust construction, and adherence to stringent safety standards make it a reliable choice for powering large mobile equipment. By enhancing visibility and durability, this cable ensures both operational efficiency and the safety of personnel and equipment.

Ready to upgrade your mining operations?

Contact ECKABEL Cable today to learn how the TENAX-LUMEN cable can transform your work environment.

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.

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