ECKABEL TENAX-SAS (N)TSCGEWOEU 3.6/6KV Trailing Cable for Mobile Equipment in Mines

 

Mining operations demand durable, flexible, and highly efficient cables to ensure smooth operation of mobile equipment like shovels and draglines.

ECKABEL’s TENAX-SAS (N)TSCGEWOEU 3.6/6KV trailing cable is an ideal solution, specifically designed to endure the extreme conditions and mechanical stresses encountered in mining environments.

Overview of ECKABEL TENAX-SAS (N)TSCGEWOEU Cable

Purpose

• Power supply for large mobile equipment in mining operations.

• Suitable for trailing and reeling applications, ensuring continuous flexibility and robustness.

 

 

Unique Features

• Operates reliably in temperatures as low as -50°C.

• Exceptional resistance to abrasion, tearing, oil, UV, and ozone exposure.

• Fully compliant with DIN, IEC, and VDE standards.

 

 

Importance of Reliable Mining Cables

Mining environments expose cables to:

• Mechanical stress from continuous movement and load.

• Extreme temperatures ranging from icy conditions to high heat.

• Flammable and hazardous conditions, requiring flame retardancy and robust construction.

Cable failures can lead to downtime, costly repairs, and safety risks. Choosing a reliable solution like ECKABEL TENAX-SAS ensures operational continuity and safety.

Key Features of ECKABEL TENAX-SAS Cable

Construction and Design

Component	Details
Conductor Composition	Finely stranded copper, tinned, Class 5 for high conductivity and flexibility.
Inner Semi-Conducting Layer	Semi-conductive EPR for insulation and electrical stability.
Core Insulation	Special EPR compound (3GI3) for enhanced performance.
Outer Semi-Conducting Layer	Easy-strip semi-conductive NBR for convenience during installation.
Pilot Conductor	Tinned copper, insulated with EPR for monitoring and safety.
Core Arrangement	Central aramid rope for mechanical strength and stability.
Inner Sheath	Special EPR rubber compound (5GM3) for flexibility and durability.
Outer Sheath	Rubber with special compound (>5GM3) for resistance to abrasion and tearing.

 

 

Electrical Properties

Property	Value
Rated Voltage (U0/U)	3.6/6 kV
Nominal Voltage (U)	6,000 V
Test Voltage	11 kV
Max Conductor Temp	90°C (normal) / 250°C (short circuit)

Mechanical Durability

• Flame Retardant: Meets EN/IEC 60332-1-2 standards.

• Oil, UV, and Ozone Resistant: Suitable for harsh environments.

• Torsional Stress: Handles up to ±100°/m.

• Permanent Tensile Strength: 25 N/mm² for superior durability.

 

 

Flexibility and Installation

Parameter	Fixed Installation	Flexible Operation	S-Type Changes
Bending Radius	6xD	10xD	20xD
Ambient Temp (°C)	-50 to +80	-50 to +60	N/A

 

 

Applications in Mining Operations

Trailing and Reeling Applications

• Designed for use with mobile shovels and draglines.

• Benefits:

  • Reduced wear and tear.

  • Enhanced operational reliability.

  • Smooth mobility in dynamic environments.

 

 

Adaptability to Harsh Conditions

• Functions efficiently in sub-zero temperatures and abrasive environments.

• Certified for safety with GOST-R/K/B Fire Certificates.

 

 

Customised Solutions for Mining Needs

ECKABEL TENAX-SAS offers multiple configurations to meet diverse requirements:

Configuration	Application
3x16+2x10+1x10	Standard power distribution.
3x50+2x16+1x16	Medium-duty applications.
3x185+2x50+1x16	High-power equipment requiring robust design.
3x300+2x95+1x16	Heavy-duty equipment in harsh conditions.

Common Challenges and Solutions

Abrasion and Tearing

• Challenge: Continuous friction and movement.

• Solution: Outer sheath made of toughened rubber compound (>5GM3).

 

 

Extreme Temperatures

• Challenge: Exposure to sub-zero or high temperatures.

• Solution: EPR compounds rated for -50°C to +80°C.

 

 

Mechanical Stress and Torsion

• Challenge: Directional changes and continuous movement.

• Solution: Central aramid rope ensures strength and stability.

 

 

Safety and Fire Resistance

• Challenge: Flammable environments.

• Solution: Flame retardant properties in accordance with EN/IEC 60332-1-2.

 

Standards and Certifications

Standard	Description
DIN VDE 0250-813	Cable construction and performance standards.
DIN EN 60332-1-2	Flame retardant properties.
DIN EN 60811-404	Oil and chemical resistance.
GOST-R/K/B Fire Cert	Ensures compliance with Russian Federation safety standards.

 

Advantages of ECKABEL TENAX-SAS Cables

Enhanced Durability

• High resistance to abrasion, tearing, and UV exposure.

 

 

Operational Efficiency

• Minimized downtime and maintenance costs.

• Smooth and efficient power transmission in extreme conditions.

 

 

Compliance and Reliability

• Adheres to global standards, ensuring top-tier safety and performance.

 

 

Conclusion

Why Choose ECKABEL TENAX-SAS Cables?

• A trusted solution for demanding mining operations.

• Engineered for durability, flexibility, and safety.

 

 

Meeting Modern Mining Challenges

ECKABEL’s TENAX-SAS combines advanced materials and cutting-edge engineering to tackle real-world problems in mining environments. With a commitment to quality and innovation, ECKABEL ensures reliable power supply for mobile equipment under the harshest conditions.

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.

Tags: