ECKABEL PROTOLON(FL) (N)TSFLCGEWOEU Medium Voltage Flat Reeling Cable: Advanced Engineering Solutions for Demanding Mobile Applications

The ECKABEL PROTOLON(FL) (N)TSFLCGEWOEU Medium Voltage Flat Reeling Cable is a cutting-edge solution designed to meet the rigorous demands of mobile equipment in industrial environments.

With an emphasis on high-mechanical stress resistance and dynamic operational capabilities, this cable offers exceptional performance across a variety of demanding applications.

From container cranes to large-scale excavation equipment, the PROTOLON(FL) cable provides unparalleled durability, operational flexibility, and long-term reliability.

This document outlines the technical specifications, application benefits, and best practices for installation and usage, ensuring that customers can make the most of this advanced cable solution.

---

1. Product Positioning and Application Spectrum

1.1 Primary Application Domain

The PROTOLON(FL) medium voltage flat reeling cable is specially designed for use in environments with high mechanical stress.

This includes mobile equipment that demands flexibility, durability, and the ability to perform under extreme conditions. Typical applications include:

• Container cranes: Used in ports for loading and unloading containers, these cranes require cables that can handle continuous movement and reeling over long distances.

• Large mobile excavation equipment: Machines such as draglines and shovels often work in environments with heavy-duty requirements, including high tension and strain.

• Industrial mobile platforms: Cables used in these systems must be robust enough to withstand repeated movements and directional changes.

• High-mobility mechanical systems: Any mobile equipment that requires a durable, flexible cable capable of maintaining performance over time.

The ECKABEL PROTOLON(FL) cable is an ideal solution for industries that require reliable power distribution for their mobile machinery, offering both flexibility and resilience.

1.2 Unique Design Characteristics

The PROTOLON(FL) cable features a flat reeling configuration that makes it particularly suited for systems with complex roller mechanisms.

The cable is engineered to endure extreme mechanical stresses and can operate over a wide range of directional changes. Some of the key design characteristics include:

• Flat reeling configuration: Perfect for use in environments where the cable needs to run over complex reeling systems.

• Extreme mechanical stress tolerance: Built to withstand high wear and tear, making it ideal for heavy-duty mobile equipment.

• Multiple directional changes: Capable of maintaining operational integrity when the cable passes through multiple directional shifts, such as when reeling over rollers.

---

2. Technical Specifications

2.1 Electrical Parameters

The PROTOLON(FL) cable is designed to meet international standards for medium voltage applications, providing power distribution for high-demand machinery. The following table outlines the key electrical specifications:

Voltage Rating	Max. Permissible AC Voltage	Max. Permissible DC Voltage	AC Test Voltage
3.6/6 kV	4.2/7.2 kV	5.4/10.8 kV	11 kV
6/10 kV	6.9/12 kV	9/18 kV	17 kV
8.7/15 kV	10.4/18 kV	13.5/27 kV	24 kV

These voltage ratings allow the cable to support a wide range of industrial applications, ensuring reliable operation even in high-demand environments.

2.2 Conductor Specifications

• Material: Electrolytic copper, tinned

• Stranding: Finely stranded, Class F (DIN VDE 0295)

• Mechanical Strength: Maximum tensile load of 15 N/mm²

The choice of electrolytic copper ensures excellent conductivity, while the finely stranded construction provides the necessary flexibility for mobile applications.

2.3 Insulation Technology

• Compound: PROTOLON Special EPR (Ethylene Propylene Rubber)

The PROTOLON Special EPR insulation technology offers enhanced mechanical properties and superior electrical performance.

Additionally, the cable features an advanced semiconductive layer design that provides protection against external electrical interference, further improving the cable's performance and longevity.

---

3. Environmental and Operational Resilience

3.1 Temperature Performance

The PROTOLON(FL) cable is designed to perform reliably across a wide range of temperatures, making it suitable for both indoor and outdoor applications.

• Conductor Maximum Temperature: 90°C
• Short Circuit Temperature: 250°C

• Operational Temperature Range:
  • Fixed Installation: -50°C to +80°C
  • Flexible Operation: -35°C to +80°C

These temperature ranges ensure that the cable remains functional and safe in extreme environmental conditions, whether in cold climates or areas exposed to high temperatures.

3.2 Environmental Resistance

The PROTOLON(FL) cable is designed with comprehensive protection against common environmental challenges, including:

• Ozone exposure

• UV radiation

• Moisture infiltration

• Oil-based environmental challenges

This makes it an ideal choice for outdoor applications, where the cable must withstand harsh environmental conditions.

---

4. Mechanical Design Considerations

4.1 Installation Guidelines

When installing the PROTOLON(FL) cable, the following guidelines should be followed to ensure optimal performance:

Installation Parameter	Specification
Minimum Bending Radius	1.5 × cable height (DIN VDE 0298, Part 3)
Directional Change Limitations	20 × cable diameter for S-type changes
Maximum Travel Speed	Up to 120 m/min (Gantry Reeling)

These guidelines ensure that the cable is installed correctly, minimizing wear and tear and maximizing performance.

4.2 Core Configuration

The PROTOLON(FL) cable features the following core configuration:

• Parallel core arrangement for improved mechanical flexibility

• Split earth conductor for enhanced safety

• Concentrically distributed semiconductive layers for optimized electrical performance

This configuration ensures that the cable can handle high levels of mechanical stress while providing superior electrical transmission.

---

5. Compliance and Standardization

5.1 Regulatory Compliance

The PROTOLON(FL) cable is designed in compliance with key international standards, ensuring high levels of quality and safety.

• DIN VDE 0250-813: Governs the design and performance of mobile medium voltage cables.

• DIN VDE 0295: Specifies conductor stranding for cables.

The cable also undergoes comprehensive testing, including:

• Reversed bending test

• Comprehensive reeling performance evaluation

These rigorous tests ensure that the cable will perform reliably in real-world conditions.

5.2 Additional Technical Certifications

The PROTOLON(FL) cable has received the following technical certifications:

• HD 2216 Water Resistance Certification

• DIN EN 60811-404 Oil Resistance Verification

These certifications provide added confidence in the cable’s ability to perform under demanding environmental conditions.

---

6. Specialized Features

6.1 Modular Design Options

The PROTOLON(FL) cable offers a range of customization options to suit specific application needs:

• Available in multiple voltage configurations to match the power requirements of different systems.

• Customizable core count to accommodate varying power distribution needs.

• Optional fiber-optic data transmission integration for applications requiring data and power transmission in one cable.

These options provide flexibility for customers with unique or specialized requirements.

6.2 Marking and Traceability

The PROTOLON(FL) cable includes comprehensive markings to ensure traceability and easy identification:

• Type Designation: (N)TSFLCGEWOEU

• Core Configuration

• Voltage Rating

• Manufacturing Date

• Unique Serial Number

This information ensures easy tracking and verification of the cable’s origin and specifications.

---

7. Recommended Applications and Limitations

7.1 Optimal Use Cases

The PROTOLON(FL) cable is perfect for:

• Container handling systems: Used in ports for dynamic reeling applications.

• Large mobile excavation equipment: For heavy-duty machinery operating in mining and construction environments.

• Industrial crane operations: Where flexibility and high electrical load capacity are critical.

• Dynamic mobile platform power distribution: Ensures continuous power for mobile platforms in harsh conditions.

7.2 Installation Precautions

To ensure maximum longevity and performance:

• Avoid torsional stress: Prevent twisting of the cable during installation and operation.

• Maintain recommended bending radius: Ensure the cable is not bent beyond the specified radius to prevent damage.

• Implement proper cable management strategies: Use appropriate cable trays, reels, and guides to ensure smooth operation.

---

Conclusion

The ECKABEL PROTOLON(FL) (N)TSFLCGEWOEU Medium Voltage Flat Reeling Cable stands as a testament to ECKABEL's commitment to providing high-quality solutions for demanding mobile electrical infrastructure applications.

  

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.

Tags: